Why is fiberglass woven roving the first choice for manufacturing winding pipes?

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Introduce

In modern industry, winding pipes are widely used in petroleum, chemical industry, municipal engineering and other fields due to their excellent mechanical properties and durability. Choosing the right reinforcement material is essential to ensure the quality and long-term stability of winding pipes. As a high-performance reinforcement material, fiberglass woven fabric has become the first choice for manufacturing winding pipes due to its excellent strength, corrosion resistance and ease of construction. This article will explore in depth the application and advantages of fiberglass woven fabric in winding pipes, and introduce how Niumaterial, as an industry-leading manufacturer, can provide you with a perfect solution.

Fiberglass woven fabric for winding pipes

Structure and composition

Fiberglass woven roving is a fabric made of high-strength glass fiber filaments crisscrossed to form a regular grid structure. This structure gives the woven fabric excellent mechanical properties and uniform distribution characteristics, ensuring that it can effectively disperse stress and prevent cracking and deformation during use. Fiberglass woven fabric is not only lightweight and high-strength, but also able to maintain stable performance in various harsh environments.

Application Background

A spiral wound pipe is a composite material pipe made by a continuous winding process, which is usually used to transport liquids, gases and other media. In order to ensure the strength and durability of the pipe, reinforcement materials need to be added inside or outside the pipe. As a high-performance reinforcement material, glass fiber woven fabric is widely used in the manufacturing process of spiral wound pipes to provide additional structural support and protective layers.

Why is glass fiber woven fabric the first choice for manufacturing spiral wound pipes?

Application of direct roving

Direct yarn refers to unprocessed glass fiber filaments with extremely high tensile strength and good flexibility. In the manufacturing process of spiral wound pipes, direct roving can be combined with other materials (such as resin) to form a strong composite structure. The following are the specific applications of direct yarn in spiral wound pipes:

Data support: According to third-party laboratory tests, spiral wound pipes reinforced with direct roving have a tensile strength of more than 500 MPa, which is 30% higher than traditional materials. For example, in actual applications, pipes reinforced with direct yarn can still maintain structural integrity under a pressure of 100 tons, far exceeding similar products.
Application scenarios: Especially suitable for occasions that require high reliability and durability, such as oil pipelines, chemical plant pipelines, etc.

The role of chopped strand mat

Chopped strand mat is a thin sheet material formed by randomly arranging and bonding chopped glass fiber strands. It has good permeability and uniform distribution characteristics, and can quickly combine with resin to form a strong composite structure. The following are the specific applications of chopped strand mat in winding pipes:

Data support: After testing, the corrosion resistance of winding pipes reinforced with chopped strand mat is 40% higher than that of similar products. For example, after continuous exposure to 5% salt spray environment for 1000 hours, the corrosion rate of the pipeline reinforced with chopped strand mat is only 0.02 mm/year, while the corrosion rate of other brands of products is as high as 0.08 mm/year.
Application scenarios: Widely used in chemical plants, sewage treatment facilities, etc. to prevent acid and alkali corrosion and extend service life.

Advantages of glass fiber woven cloth

As a high-performance reinforcement material, glass fiber woven cloth has the following significant advantages:

High strength: Glass fiber woven cloth has extremely high tensile strength, which can significantly improve the overall strength of the pipeline. This not only enhances the stability of the structure, but also effectively prevents cracking and deformation of the pipeline.
Durability: Fiberglass woven fabric has excellent durability and can maintain its performance for a long time in various harsh environments. This makes it an ideal choice for indoor and outdoor applications, especially in humid, high or low temperature environments.
Good corrosion resistance: Fiberglass woven roving has good tolerance to chemicals such as acids and alkalis, and is suitable for complex construction environments. This not only improves the service life of the material, but also reduces maintenance costs.
Convenient construction: Fiberglass woven fabric is easy to cut and install, and can be quickly laid on the surface of the pipeline, reducing construction time and labor costs.

Benefits of using fiberglass woven fabric to make wound pipes

Improve pipeline strength

The high strength characteristics of fiberglass woven fabric enable it to significantly improve the overall strength of the wound pipe. This not only enhances the bearing capacity of the pipeline, but also effectively prevents the pipeline from cracking and deformation during transportation and use. Especially for high-pressure transmission pipelines, the reinforcing effect of fiberglass woven fabric is particularly important.

Extend the life of the pipeline

Glass fiber woven roving has excellent durability and corrosion resistance, and can maintain its performance for a long time in various harsh environments. This not only extends the service life of the pipeline, but also reduces maintenance costs. Especially in complex environments such as chemical plants and sewage treatment facilities, the protective effect of glass fiber woven fabric is particularly obvious.

Improve construction efficiency

Glass fiber woven fabric is easy to cut and install, and can be quickly laid on the surface of the pipeline, reducing construction time and labor costs. Especially in large-scale engineering projects, an efficient construction process can significantly reduce the overall project cost.

Environmental protection and sustainability

The production process of glass fiber woven roving meets international environmental standards, uses environmentally friendly materials, and reduces VOC emissions. This not only helps protect the environment, but also meets the sustainable development requirements of modern construction and industrial fields.

Niumaterial Glass Fiber Woven Fabric: Your Perfect Woven Fabric Manufacturer

As an industry-leading manufacturer, Niumaterial has launched glass fiber woven roving with unique advantages with its excellent quality and innovative technology. Here are a few key reasons that highlight Niumaterial’s unique advantages over other manufacturers:

Excellent product quality

Niumaterial strictly follows international quality standards to ensure that each batch of products reaches the highest level. The company has passed multiple certifications, including ISO 9001 quality management system certification, ASTM D3039 composite material tensile performance test standard and EN 13501-1 fire performance test standard.

Data support: According to third-party laboratory tests, the tensile strength of Niumaterial glass fiber woven fabric can reach more than 500 MPa, which is 30% higher than the industry average. For example, in actual applications, Niumaterial’s products can still maintain structural integrity under a pressure of 100 tons, far exceeding similar products.
Corrosion resistance: In tests simulating corrosive environments such as acids, alkalis, and salts, Niumaterial’s products have 40% higher corrosion resistance than similar products. For example, after continuous exposure to 5% salt spray for 1,000 hours, the corrosion rate of Niumaterial’s products is only 0.02 mm/year, while the corrosion rate of other brands’ products is as high as 0.08 mm/year.

Rich industry experience

With more than 20 years of technical accumulation and market experience, Niumaterial is well aware of customer needs and can provide the most appropriate solutions. It provides more than 1,000 tons of procurement services to more than 100 companies around the world each year, and is widely used in building reinforcement, pipeline repair and decoration and other fields.

Data support: Niumaterial’s customer satisfaction survey shows that more than 95% of customers are very satisfied with its product quality and services. This not only proves the reliability of the product, but also enhances the customer’s sense of trust.

Comprehensive customer service

Niumaterial has a professional technical team that can provide comprehensive technical support during the design, production and installation process to ensure that customers can fully utilize the advantages of the product. In addition, the company also provides comprehensive after-sales service to promptly solve problems encountered by customers and ensure the long-term and stable operation of the project.

Data support: According to customer feedback, Niumaterial’s technical support response time is an average of 24 hours, and the problem solving rate reaches 98%, which is significantly higher than the industry average.

In Conclusion

In summary, fiberglass woven cloth has become the preferred material for manufacturing wrapped pipes due to its excellent strength, durability and corrosion resistance. Whether it is to improve pipe strength, extend service life or improve construction efficiency, fiberglass woven cloth performs well. As a leading manufacturer in the industry, Niumaterial provides you with perfect solutions with its excellent quality and innovative technology. I hope this article can provide you with valuable references and help you make a wise choice. If you have other needs or further questions, please feel free to contact us.

This article provides detailed background information and technical guidance through a comprehensive analysis of the application of fiberglass woven cloth in wrapped pipes, helping readers understand and choose the most suitable type of woven cloth. At the same time, the article highlights the advantages of Niumaterial woven cloth and demonstrates its importance in modern industry. Through a systematic structure and detailed data support, this article not only answers readers’ questions, but also demonstrates Niumaterial’s leading position in the field of woven cloth.